Japan Industrial and Medical Gases Association

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Cylinder Disposal Operation Certified by the Japan Industrial and Medical Gases Association

CRC Western Japan Corporation


Headquarters: TEL.0827(52)0141 FAX.0827(52)0144


Greetings from President Konosuke Ose

High pressure gas cylinders are regarded as the lifeline of companies in the industrial gas business. They play a crucial role in the production, storage, transport and usage of industrial gases.

High pressure gas steel cylinders, which are the main cylinder type in use, eventually come to the end of their life, and are no longer suitable for filling. At times, due to various circumstances, they are then abandoned in public places, whereby people are at a loss as to how to dispose of them, being cylinders of unknown ownership and content. With pretreatment prior to final disposal of the cylinders, the need arises to discard in a safe manner any remaining dangerous gases as well as the solid mass of the dissolved acetylene cylinders. A suitable system for disposal has been required for quite some time, especially from the point of view of protection of the environment and safety in both the public and private sectors.

The Japan Industrial and Medical Gases Association, in line with the social responsibility of the industrial gas industry, established a project team, in which numerous member companies of the organization participated, for the purpose of establishing a facility to implement pretreatment for recycling or intensive scrapping of high pressure gas cylinders. The results of the project team’s investigations led to the recent establishment of CRC Western Japan Corp., which is now in operation.

CRC Western Japan is positioned as a cost center for the entire industry to undertake the scrapping of high pressure cylinders and the safe pretreatment of cylinders to be recycled. CRC Western Japan carries out professional and thorough analyses of cylinder contents, treatment of hazardous materials, and safe disposal of the dissolved acetylene cylinders, regular gas cylinders, and specialty gas cylinders submitted to it. Accordingly, it also engages in the research and development of technology for the reuse of cylinders and makes available the information acquired.

In addition to cylinders from the member companies of the Japan Industrial and Medical Gases Association, we would also like to obtain on a large scale the high pressure gas cylinders designated for disposal and owned by members of the Japan Welding Equipment Society and the High Pressure Gas Cylinder Management Committee, as well as from companies engaged in the use of high pressure gas cylinders. We sincerely hope that we can be of use in securing the safety of the work place and of regional companies, as well as in the protection of the environment.

April, 2004

CRC Western Japan Corp.
President : Konosuke Ose

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Company Profile

Name: CRC Western Japan Corporation
Address: 1193 Aza-Doyubara, Oaza-Sekigahama,
Wagi-Cho, Kuga-Gun, 740-0063
Yamaguchi Prefecture
Tel.: 81-(0)827-52-0141
Fax.: 81-(0)827-52-0144
Established: November 21, 2003
Osaka Branch Office: Taiyo Nippon Sanso Honmachi Bldg., 2nd Fl.
2-4-11, Utsubo-Honcho, Nishi-Ku, Osaka-City, 550-0004 Osaka Prefecture
C/o Nichigo Nikko Co., Ltd.
Tel.: 81-(0)6-6449-7728
Fax.: 81-(0)6-6449-7730
Capital: 100,000,000yen
Investing Companies: 15 member companies of the Japan Industrial and Medical Gases Association
Representative: Konosuke Ose, President and CEO
Operations: Scrapping of high pressure gas cylinders
Research and development of technology for reuse of high pressure gas cylinders and the dissemination of related information
All operations involved in or related to the above

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Names of Gases Handled

Dissolved Acetylene

Regular High Pressure Gas Cylinders
Specialty Gas Cylinders
Gas Chemical Formula Gas Chemical Formula Gas Chemical Formula
Acetylene C 2 H 2 Ammonia NH 3 Disilane Si 2 H 6
Hydrogen H 2 Hydrogen Chloride HCI Trichlorosilane SiHCI 3
Oxygen O 2 Chlorine Gas CI 2 Silicon

Tetrachloride
SiCI 4
Nitrogen N 2 Hydrogen Sulfide H 2 S Silicon

Tetrafluoride
SiF 4
Argon Ar Sulfur Dioxide SO 2 Dichlorosilane SiH 2 CI 2
Carbon Dioxide CO 2 Carbon Monoxide CO Phosphine PH 3
Sulfur Hexafluoride SF 6 Boron

Trichloride
BCI 3
Monosilane SiH 4 Diborane B 2 H 6
Arsine AsH 3 Germane GeH 4
Hydrogen Bromide HBr
Nitric Oxide NO

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Facilities

Facilities for Acetylene and Regular High Pressure Gas Cylinders

Gas recovery facility (integrated facility for 20 acetylene cylinders)
Gas recovery facility
(integrated facility for 20 acetylene cylinders)
Device for removing cylinder valves and caps
Device for removing cylinder valves and caps
Hand saw machine for cutting cylinders (two units)
Hand saw machine for cutting cylinders (two units)
Flare stack facility
Flare stack facility

Facilities for specialty gases

Gas recovery station (3 units)
Gas recovery station (3 units)
Facilities for removing hazardous material:
Facilities for removing hazardous material:
Combustion scrubber, alkaline scrubber, emergency scrubber
Devalver, emergency response containment vessel
Devalver, emergency response containment vessel
Analysis room (with various analyzing devices)
Analysis room (with various analyzing devices)
Infrared spectrophotometer
Infrared spectrophotometer
Gas chromatograph
Gas chromatograph

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Disposal Flow Charts

Dissolved Acetylene Cylinders

Dissolved acetylene cylinder disposal flow chart (Regular high pressure gas cylinder disposal)


Specialty Gas Cylinders

Specialty Gas Cylinder Disposal Flow Chart

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Cylinders Treated by Cylinder Type

(Unit: Cylinders)

Category Cylinder Type Results for 2004 Results for 2005
Total for the Year First Half Second Half Total
Acetylene 41L 28,909 17,084 18,465 35,549
Small cylinders 1,052 527 1,030 1,557
Med. cylinders 2.081 1,149 2,207 3,356
41L (DMF) 404 435 603 1,038
Med. cylinders (DMF) 16 12 0 12
Sub total 32,462 19,207 22,305 41,512
General 41L 31 112 23 135
Small cylinders 15 45 23 68
Other types 0 1 0 1
Sub total 46 158 46 204
Specialty Gas es 41L with devalver 20 20 30 50
Small cylinders with devalver 11 12 5 17
41L without devalver 65 73 128 201
Small cylinders without devalver 11 37 72 109
Sub total 107 142 235 377
Other types 0 0 2 2
Total 32,615 19,507 22,588 42,095

 

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